Product Description
Under the supervision of our team of trained professionals, we are able to offer the highly efficient Zero Discharge Plant. The provided plant is made by using the optimum quality materials like Metal and latest techniques in accordance with the international quality norms. It is designed to provide safe drinking water to all the esteemed clients. In addition to above information, our quality tested Zero Discharge Plant is offered in different specifications as given below at market leading rates.
Specifications:
- Usage: Industrial
- Flow Rate: 150m3/H
- Working Pressure: (0.6 MPa
- Material: Metal
- Size: 1630x273x530 mm
- Recovery Rate: 50%-75%
Technical Specification
| Dimension | 8380x1100x4600 mm |
| Recovery Rate | 50%-75% |
| Country of Origin | Made in India |
| Water Source | Industrial Effluent |
| Application Industry | mining industries |
| Automation Grade | Automatic |
| Capacity (KLD/MLD) | 500 KLD |
| Control Module | Available |
| Deliver Type | PAN India |
| Inlet Flow Rate(m3/day or m3/hr) | 500 m3/day |
| Installation Type | Containerized Plug & Play |
| Material Of Construction | Carbon Steel |
| Treatment Technology | Mixed Bed Bio Reactor(MBBR) |
| Warranty | 1 Year |
State-of-the-Art Automation and ControlOur Zero Liquid Discharge system is equipped with PLC/SCADA-based automation, granting precise management of water treatment operations. Users benefit from real-time system monitoring and advanced troubleshooting, directly improving operational reliability and minimizing manual intervention for enhanced safety and efficiency.
Advanced Multi-Stage PretreatmentWith a combination of UF, MBR, clarifiers, softener, and multi-media filtration, the ZLD plant efficiently removes solid and dissolved impurities. Additional filtration via activated carbon and cartridge systems ensures consistent water quality with output pH levels maintained between 6.5 to 8.5 and conductivity below 10 S/cm.
Total Water Reclamation and ComplianceThe plant achieves up to 99% recycling of industrial effluent, ensuring zero liquid discharge and meeting stringent environmental regulations. Integrated energy recovery and corrosion-resistant construction further optimize sustainability and long-term performance, with design life extending up to 20 years.
FAQs of Zero Liquid Discharge Plant:
Q: How does the PLC/SCADA-based control system enhance the operation of the Zero Liquid Discharge Plant?
A: The PLC/SCADA system automates monitoring and control of key processes within the ZLD plant, facilitating real-time data visualization, quicker troubleshooting, and precise management of system parameters for optimized performance and safety.
Q: What is the process flow of the ZLD plant, and which technologies are involved?
A: The process starts with UF, MBR, clarifiers, and softener stages for pretreatment. Advanced technologies such as RO, multiple effect evaporators (MEE), and crystallizers follow, culminating in complete water reclamation and solid separation. Sludge dewatering units and energy recovery components are integrated to maximize efficiency.
Q: When is annual maintenance recommended for the ZLD plant?
A: Annual Maintenance Contracts (AMC) are advised to ensure the longevity and reliability of the plant. Scheduled servicing helps maintain operational efficiency, guarantees compliance, and minimizes risks of unscheduled downtime.
Q: Where can the ZLD plant be installed, and what installation types are offered?
A: The ZLD plant can be deployed in various industrial settings, including textile, pharmaceutical, chemical, food & beverage, and power plants. It is available in skid-mounted, containerized, or customized on-site configurations, adaptable to specific space and operational requirements.
Q: How does the plant handle sludge generated during treatment?
A: Sludge management is addressed by an integrated dewatering unit that efficiently separates and compresses solids for safe disposal or further processing, reducing waste volume and improving operational hygiene.
Q: What are the main benefits of adopting a Zero Liquid Discharge system?
A: Key benefits include full compliance with environmental norms, significant reduction in liquid waste, enhanced water recycling rates (up to 99%), operational cost savings, and improved sustainability through energy recovery and robust safety features.
Q: What accessories and safety features come with the ZLD plant?
A: Accessories include flow meters, pressure gauges, and control valves for operational precision. Safety is ensured by overload protection and emergency shutdown functionality to safeguard against unexpected events and maintain continuous, reliable operation.